Single-Crystal Sapphire (Al2O3)
Sapphire, commonly known for the gemstone of the same name, is a single crystal alumina that creates a high-purity, high-performance material. Due to its excellent mechanical properties and chemical stability, it is applied to both mechanical and precision parts. In addition, it is a transparent material and has high optical properties in a wide wavelength range from infrared rays to near-ultraviolet rays. It is easier to mass produce than diamond and has better properties than quartz. It is used in optical components such as sensors and analytical instruments, contributing to longer component life and higher equipment productivity.
- Important property :
- Insulation
- Wear Resistance
Features
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High Strength, High Rigidity, High Anti-Abrasion, High Anti-Heat, High Anti- Corrosion Characteristics, and High Anti-Plasma CharacteristicsBecause of these characteristics, single crystal sapphire is widely used for precision mechanical parts.
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Stable Dielectric Constant, Very Low Dielectric Loss, Good Electrical InsulationSingle crystal sapphire is used as a material for substrates in super-high frequency regions. It is also used as an insulation material and microwave window. Single crystal sapphire has become indispensable in the electronics industries.
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Excellent Light TransmissionSingle crystal sapphire is used for various kinds of vacuum equipment, windows in reaction furnace, scanner windows and caps for optical communication due to its excellent mechanical characteristics and heat resistance.
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Good Thermal Conductivity and High Heat ResistanceExcellent thermal conductivity at low temperatures allows single crystal sapphire as a transparent material to be used in many diverse fields requiring thermal conduction and heat radiation.
Crystal Comparison
Without voids or grain boundaries, it exhibits excellent mechanical properties.
Crystal Orientation of Sapphire
Characteristics change depending on the crystal orientation.
Shape
Property
Product examples
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Pressure Sensor ComponentsKyocera's high-precision ceramic technology supports sensors for a wide range of pressure conditions.
- Heat Resistance
- Insulation Property
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Cylinders & PistonsCeramic cylinders and pistons with superior chemical- and wear-resistant properties.
- Wear Resistance
- Chemical Resistance
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Ceramic / Sapphire Rods and TubesBiocompatible ceramic parts for drug-delivery systems.
- Chemical Resistance
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Sapphire Optical WindowsDirect bonding of sapphire and alumina without adhesives.
- High-Temperature Durability
- Chemical Resistance
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Inspection Equipment PartsThe superior light transmittance and heat resistance of Kyocera’s sapphire parts contribute to improved performance.
- Heat Resistance
- Optical Transparency
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Sapphire CellsDirect sapphire bonding technology makes hollow transparent cells a reality.
- Chemical Resistance
- Optical Transparency
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Lamp TubesParts that utilize the light transmittance, heat resistance and insulating properties of sapphire.
- Heat Resistance
- Insulation Property
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Electrical Insulators for FeedthroughsHighly biocompatible and reliable ceramic insulators.
- Insulation Property
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Sapphire Substrates for LEDsSapphire substrates are highly regarded in the LED industry for their reliability, abundance and cost efficiency.
- High Strength
- Thermal Stability
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Sapphire Wafers for Electronic DevicesKyocera's sapphire wafers feature excellent material properties and mass-producibility.
- High Strength
- Thermal Stability
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Sapphire Handling Arms (End Effectors)Superior heat resistance and plasma resistance are ideal for semiconductor processing equipment.
- Heat Resistance
- Plasma Resistance
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Chamber WindowsKyocera's ultra-pure sapphire is both plasma and heat resistant.
- Heat Resistance
- Plasma Resistance
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Carrier Plates for GaAs WafersKyocera's ultra-pure sapphire carrier plates for GaAs wafers.
- Heat Resistance
- Plasma Resistance
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Wafer BoatsSemiconductor processing equipment utilizes sapphire's plasma- and heat-resistant properties.
- Heat Resistance
- Plasma Resistance
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Lift PinsKyocera's ultra-pure sapphire lift pins.
- Heat Resistance
- Plasma Resistance
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Plasma Generation, Introduction Tubes, Microwave Introduction TubesTube-shaped parts exhibit superior plasma resistance and low dielectric loss.
- Heat Resistance
- Plasma Resistance
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Support Plates for Polarizers in LCD ProjectorsProjector parts utilize sapphire's superior light transmittance and thermal conductivity.
- High Thermal Conductivity
- Optical Transparency
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POS Scanner WindowsSuperior hardness and light transmittance greatly improves performance.
- High Hardness
- Optical Transparency
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Wristwatch LensesKyocera's sapphire material exhibits great scratch resistance and excellent light transmittance.
- High Hardness
- Optical Transparency
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LCD CoversLCD covers utilize the optical and mechanical properties of Kyocera's sapphire material.
- High Hardness
- Optical Transparency
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Analyzer PartsSuperior chemical resistance and light transmittance are suitable for various types of analyzers.
- Chemical Resistance
- Optical Transparency
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Sapphire Windows with Vacuum FlangeThe combination of our materials and bonding technologies produces sapphire windows with outstanding performance in ultra-high vacuum environments.
- Airtightness
- Bonding Technology
- AluminaAl2O3
- Single-Crystal SapphireAl2O3
- ZirconiaZrO2
- Silicon NitrideSi3N4
- Silicon CarbideSiC
- Zirconia Toughened AluminaZTA
- Cordierite2MgO・2Al2O3・5SiO2
- CermetTiC,TiN
- YttriaY2O3
- Single-Crystal YAGY3Al5O12
- YAG-dispersed AluminaAl2O3
- Aluminum NitrideAlN
- Silicon-Infiltrated Silicon CarbideSiSiC
- Porous Ceramics