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Products > Fine Ceramics > Products > Single Crystal Sapphire Products 

Single Crystal Sapphire Products

 Characteristics of Sapphire Material

Single Crystal Sapphire, composed of mono-crystallized alumina (Al2O3), is a transparent material with mechanical, thermal, optical and chemical properties exceeding those of other conventional transparent materials, including glass or quartz.

Thermal Property:   A melting point of 2,000°C and thermal conductivity of 42W/m・K make sapphire a superior choice for transparent material.
Mechanical Property:   A Vickers hardness of 22.5GPa makes sapphire virtually unscratchable.
Electrical Property:   A dissipation factor of less than 10-4 enables sapphire to withstand plasma atmospheres.
Optical Property:   Sapphire maintains high light-transmittance from ultra-violet through infra-red wavelengths.
 
Characteristics of Kyocera's Single Crystal Sapphire
Single Crystal Sapphire (pdf/1,264KB) PDF
 
 Optical Devices – Sapphire Wafers for LED / LD Applications

Industry's Choice
Sapphire is the most widely used material* for base substrates that support the crystal growth of blue, green, ultra-violet and white LEDs.
Sapphire is considered the optimal choice for GaN compound semiconductor processing due to its crystal growth capability and the fact that it can be mass-produced.
* Based on research conducted by Kyocera

Kyocera Sapphire Wafers

We offer a wide range of products including standard 2”, 3” and 4” wafer diameters in various crystal orientations such as C-, R-, A- and M-planes.
Custom orders for larger wafers (greater than 6”), super-flat wafers or special requests to improve LED brightness are also welcome.

Optical Devices
 Sapphire Wafers for Electronic Devices – RF Modules / Power Devices / Sensors

The need for high-performance switching devices and modules used in multi-band cell phones continues to grow. As demand for lower-profile, higher-frequency, smaller-size and lower-loss electronic devices rises, technologies such as SOI (Silicon on Insulator) or SOS (Silicon on Sapphire) are receiving more attention.
Kyocera sapphire wafers are widely used in SOS wafer applications due to their high performance and ability to be mass-produced. Kyocera is also prepared to meet customer needs for features such as larger wafer sizes (greater than 8”), and enhanced particle suppression.

Sapphire Wafers for Electronic Devices
 Sapphire Products for Semiconductor Processing Equipment

Kyocera’s sapphire material is utilized in a variety of semiconductor processing equipment. Its high purity (99.99%), plasma resistance, heat resistance and low particle generation make sapphire the ideal material for chamber components, end effectors, windows, wafer carriers, lift pins and fixtures. Its low dissipation factor also contributes to the improved performance of plasma generators.

Sapphire Products for Semiconductor Processing Equipment
 Other Examples of Sapphire Applications

Sapphire, traditionally known as a gemstone, has not been widely used as an industrial material until recently. Recognition of its advantages in diverse applications has grown as demand increases for technology to solve problems and enhance the performance of electronic devices and equipment. Blue LEDs are one such example.

Optical Transmittance + High Thermal Conductivity:   Deflector for LCD Projectors
Optical Transmittance + Hardness (Scratch-Free):   POS Scanning Windows, Decorative Parts, LCD Protection Covers
Optical Transmittance + Corrosion Resistance:   Analytical Equipment (blood, chemical, etc.)
Optical Transmittance (IR) + Heat Resistance:   Inspection Tools
Optical Transmittance + Heat Resistance +
Insulation:
  Lamp Tubes
Refractive Index + High Mechanical Strength:   Optical Waveguides
Birefringence + Machining Accuracy:   Retardation Plates
Heat Resistance + Lattice Parameter Matching:
  Crystallized Thin-Film Coatings (catalyst, carbon nano tube)
Pt, Ag, Au, C and various semiconductor material growth processes
 
 Special Machining, Assembly and Coating Technologies of Sapphire

Kyocera has a wide range of technologies to machine, assemble and coat sapphire into special shapes, or to add specific functions in response to customer requests. Examples include:

Machining (1) Ultra-Thin Grinding: Down to less than 50μm
  (2) Super-Fine Drilling (Through-Holes)
  (3) Thread Machining
Assembly (4) Sapphire-to-Sapphire Joint: Including glue-free seamless joint or hollow structure
  (5) Metal-to-Sapphire Joint: Metallization durable in high-temperature environments
  (6) Glass-to-Sapphire Joint: SOG (Sapphire on Glass) used for watch or POS scanner windows
Coating (7) Various Coatings: Including AR (Anti-Reflection) coating, metal coating and others
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