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| CA4115 / CA4120 |
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| Camshaft FCD700 Chamfering |
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| Cutting Conditions: V=330m/min: d=~1.5mm: f=0.3mm/rev: Wet: DNMG150408ZS |
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CA4120 improved tool life by a factor of 1.5 times in comparison with Competitor K (K20 grade CVD). |
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CA4120 showed better edge condition than competitor K and was ready for additional machining. |
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| KPD001 |
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| Piston AC8A |
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Cutting Conditions: V=1000m/min: d=2.0mm
(Sprue d=5mm): f=0.25mm/rev: Wet: CNMM120408M |
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Interrupted cutting at sprue and concave part. |
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Competitor E's tool life was reduced due to chipping during interrupted cutting. |
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KPD001 was stable without chipping and continued to machine 10,000 pcs / edge. |
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| Bushing BC6 |
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| Cutting Conditions: V=242m/min: d=0.1mm (Roughing / Finishing): f=0.07mm/rev (Roughing), =0.04mm/rev (Finishing): Wet: Special brazed tool (Corner R=0.5mm) |
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Conventional tool experienced chipping during interrupted cutting due to chip biting. KPD avoided chipping and experienced reduced burr formation and improved tool life. |
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| PR905 |
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| Bearing Cap FCD450 |
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| Cutting Conditions: V=140m/min (470SFM): d=2~3mm: f=0.1mm/tooth: N120412 |
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PR905 machined 1.5 times as many workpieces as compared with Competitor F (K10-class PVD) |
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PR905
1500 pcs/ edge |
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Competitor F
1000 pcs/ edge |
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Japanese
