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Copper-Bonded Silicon Nitride Packages for Power Modules
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Products > Semiconductor Components > Ceramic Packages for Power Electronics > Copper-Bonded Silicon Nitride Packages for Power Modules 
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Copper-Bonded Silicon Nitride Packages for Power Modules

Kyocera provides power module packages using layered silicon nitride ceramic substrates and copper plates. The silicon nitride substrates, which have higher strength, higher toughness and higher thermal conductivity than alumina ceramics, are used as insulators. High reliability is realized by using the active metal bonding (AMB) method to bond the copper plates to the silicon nitride substrates. These are used as hermetic packages for power modules.

Standard Products List (pdf/44KB)  PDF

Copper-Bonded Silicon Nitride Packages
Cross Section: 0.9mm-Diameter Buried Copper Via (Figure 1)
Cross Section: 0.9mm-Diameter Buried Copper Via
Multilayer Structure of Copper-Bonded Silicon Nitride Packages
Copper-Bonded Silicon Nitride Packages
(Outer Dimension: 73.9mm x 62.45mm)
(Figure 2) Cross Section:
Multilayer Structure of Copper-Bonded Silicon Nitride Packages

 Features
  • High reliability: Hermeticity confirmed after 1000 cycles of -65oC to +150oC temperature cycling test (sample: five pieces; Kyocera test results)
  • 0.15 to 0.3mm-thick copper (volume resistivity: 1.7μƒIƒEƒ€·cm; thermal conductivity: 394W/mK)
  • Silicon nitride ceramics (flexural strength: 850MPa; fracture toughness: 5.0MPam1/2; thermal conductivity: 58W/mK)
  • Multilayer structure: Copper plates and silicon nitride ceramic substrates are bonded by active metal bonding (AMB) method (Figure 2)
  • Three-dimensional multilayer wiring structure: Upper layer circuits and lower layer circuits are connected by buried copper vias (Figure 1)
    Low inductance can be made by multilayer structure
  • Size and weight reduction
  • Screw clamping possible

 Example of Replacing Conventional Technology

 Conventional Concept (Example)
Conventional Concept (Example) Fe-Ni-Co
Alloy Pins
Copper Bonded Ceramic Substrate
+
Fe-Ni-Co Alloy Package

Copper-Bonded Silicon Nitride Package

  1. High current carrying by Cu leads
  2. High thermal dissipation by Cu plates
  3. Assembly process number reduction
  4. Component number reduction
  5. Size and weight reduction

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